Applying stamping finish to the top surface of freshly laid plain/reinforced cement concrete of specified grade in porticos, sidewalks, driveways, pool decks and open yards as per direction of the Engineer-in-Charge. The process shall include the following:-
• The concrete shall be placed and screeded to the finished grade, and floated to a uniform surface by using standard finishing techniques. The approved color hardener @ 2.7 kg/sqm shall be applied evenly to the surface of the fresh concrete by the dry shake method by sprinkling in two or more shakes, floated after each shake and trowelled only after the final floating. The approved release agent @ 0.113 kg/sqm shall be applied evenly to the trowelled surface before stamping or the said release agent can be applied to the flexible polyurethane stamp moulds of approved design and in required sizes to achieve final stamped pattern. These stampings shall be placed on the surface of concrete in three to four pieces at a time and tapped gently with rammers of sufficient size & weight to leave proper stamp marks and the process repeated for the remaining concrete surface till the whole surface to be stamped is completed within the time while concrete is in plastic stage of setting.
• After stamping, the curing shall be done as per manufactures specifications. After initial curing the imprinted joints shall be grouted using cement slurry mixed with color hardener as per the requirement. The surface shall be sealed by applying acrylic based sealer not less than 0.167 litre/sqm.on finished surface.
• The construction joints shall be provided by groove cutting of size 4mm x 20mm in panel size 3m x 3 m or lesser as per the site conditions and filling the same with 10 mm baker rod and providing and laying (PU) Polyurethane based joint sealer of approved make as per manufacturer’s specifications and finished by applying Polyurethane resin based top protective clear coat of minimum 80 micron applied with rollers on properly cured and dry clean surface. (Cost of concrete for flooring is not included in this item which shall be paid separately.)
- Item code
- 26.83
- Sub-head
- SH 26 · NEW TECHNOLOGIES AND
- Unit
- sqm
- Source row
- 4307
Cost components
| Code | Description | Unit | Quantity | Rate | Amount |
|---|---|---|---|---|---|
| Details of cost for 100 Sqm | |||||
| Material | |||||
| 7224 | Concrete hardener | Kg | 297 | ₹24.00 | ₹7,128.00 |
| 7225 | Release agent | Litres | 1.35 | ₹235.00 | ₹317.25 |
| 7226 | Sealer | Kg | 17.5 | ₹290.00 | ₹5,075.00 |
| 7227 | PU resin top coat | Kg | 23 | ₹245.00 | ₹5,635.00 |
| 9999 | T&P like tollers of various sizes dewatering machines i/c floaters and suckers, brushes and water jet etc. (rentals only) | L.S. | 6,000 | ₹2.27 | ₹13,620.00 |
| Labour for spreading/sprinkling the floor hardeners, floating, trowelling, spreading the release agent, stamp molds, tapping of molds into concrete shifting of molds for repeat process, grouting the joints and applying sealers and finishing etc. | |||||
| 0169 | Specialized technicians | day | 6 | ₹973.00 | ₹5,838.00 |
| 0124 | Assistant/Operators (Second Class Mason) | day | 6 | ₹816.00 | ₹4,896.00 |
| 0123 | Mason 1st class for grouting repairs & applying sealer etc. | day | 2 | ₹897.00 | ₹1,794.00 |
| 0131 | Painter | day | 1 | ₹816.00 | ₹816.00 |
| 0114 | Helper/Beldar | day | 10 | ₹736.00 | ₹7,360.00 |
| 9999 | Sundries for grouts pigments etc. | L.S. | 500 | ₹2.27 | ₹1,135.00 |
Rate build-up
| Total | ₹53,614.25 |
| Add 1 % Water charges on "W" | ₹536.14 |
| TOTAL | ₹54,150.39 |
| Add GST on "X" (multiplying factor 0.2127) | ₹11,517.79 |
| TOTAL | ₹65,668.18 |
| Add 15% CPOH on "Y" | ₹9,850.23 |
| TOTAL | ₹75,518.41 |
| Add Cess @ 1% on "Z" | ₹755.18 |
| Cost of 100 sqm | ₹76,273.59 |
| Cost of 1 sqm | ₹762.74 |
| Say | ₹762.75 |